SENSOLIST Intelligent Cement Factory Solution Package
Industrial Intelligence for Cement — Safer, Smarter, and More Sustainable
Key Capabilities
Predictive Maintenance & Asset Intelligence
- Vibration Monitoring: Real-time analytics for rotary kilns, compressors, mills, blowers, conveyors, and gearboxes to detect anomalies and prevent mechanical failure.
- Thermal Imaging & Infrared Monitoring: Identifies hot spots in motors, bearings, transformers, kilns, and panels to preempt breakdowns.
- Smart Electrical Monitoring (iPanel): Tracks voltage, current, harmonics, temperature, and fault conditions across distribution systems, MCCs, and transformers.
Unified Intelligence for Industrial Growth
Digital Twin Dashboards
Heatmaps and real-time visualizations of every asset, energy line, emission source, and logistics activity.
No-Code Automation Engine
Define workflows based on sensor events, KPI thresholds, or behavioral conditions.
Cross-Plant Command & Control
Cross-Plant Command & Control
Smart Alerts & Auditing
Instant SMS/email alerts, alarm logs, audit trails, and automated compliance documentation.
Proven Business Outcomes
From rotary kilns to electrical substations and emissions stacks, SENSOLIST ensures full operational transparency, predictive maintenance, and energy efficiency — all within one centralized system.Up to 0%Reduction in unplanned downtime
0%Improvement in energy efficiency and cost control
0%Savings in predictive maintenance over reactive service
0%Compliance-ready emissions and safety data
Smart Factory Architecture
Sensor Layer
Collects temperature, vibration, air quality, energy, geolocation, and behavior data
Connectivity Layer
Uses Modbus, Ethernet/IP, LoRaWAN, Zigbee, Wi-Fi, and 5G for industrial-grade data flow
Edge Layer
Performs on-site data filtering, preprocessing, and latency-free analytics
AI & Cognition Layer
Learns from patterns and triggers predictive maintenance, alerts, and automation
Application Layer
User dashboards, digital twin views, no-code automation, and NLP-based control panels
Layer
Function
Industrial Intelligence for Cement — Safer, Smarter, and More Sustainable
Why SENSOLIST?
Cement production is among the most energy-intensive and high-risk industries — but also one with massive untapped efficiency and intelligence potential. SENSOLIST isn’t just a monitoring system; it’s a comprehensive industrial AIoT operating layer.
It fuses your hardware, workflows, energy systems, compliance needs, and human resources into a single, intelligent architecture.
Whether you're retrofitting a decades-old plant or building a smart cement facility from scratch, SENSOLIST provides the backbone of automation, insight, and control to make it future-ready — and globally competitive.
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